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Ref. #: 39-173
Complete Semi-Automatic Nokia Maillefer Designed Telephone Cable Plant. Year of Manufacture late 1980's
Machines are still installed but not in production.
Automated Processing Facility ATKT - 100 is designed for the production of 30 - , 50 - and 100 -pair telephone cable with polyethylene insulation. Transport and intermediate storage of reels and containers by means of robotic manipulators controlled by microprocessors. A storage reels (DIN 500) is used rack-type store premium high-rise type. Drums and the containers are stored at floor level, taking into account that their transportation robot - carried crane.
Twisted pair and 10-pair bundles provided by SZ. Technology process consists of the following four production phases: insulation wires, twisted pairs and stranding 10 - pair bundles, twisted and sheathing of cable. Each process can operate within certain limits, independently of the others.
Quality control is performed using an "on-line” system. This system is applied to control the quality 10 -pair bundle, in the manufacturing process. Output test finished cable made after production of construction length. Crane robot carried drums and feed them to the area of final tests. Final wooden reels transported to a warehouse of finished products using a forklift.
Type of
cable Linear speed of sheathing Maximum Working speed of sheathing
Output of ready cable
30-pairs
50-pairs
100-pairs 50 m/min
42 m/min
35 m/min 40 m/min
34 m/min
28 m/min 13 km / 8 hour shift
11 km / 8 hour shift
9 km / 8 hourshift
TANDEM WIRE DRAWING AND EXTRUSTION FOAM SKIN LINES
Niehoff Wire Drawing With Nokia Extrusion and Take-up
Niehoff M30, 17 Die Wire drawing, Finish .32 to .4 mm, 40 m/sec Max
Niehoff HL-370 Annealer, 7.5 kVA Transformer
Niehoff WTC Tension Control
Nokia Maillefer MP 60-24D Extruder, 60 mm dia, L/D 24,
Nokia Maillefer MRR30-24D Extruder, 30 mm dia, L/D 24 Vertical
Insulated Wire Diameter 0.64 mm & 0.9 mm
Polyethylene PE (Solid and Foam-Skin)
Cooling Trough 101 m Overall length
Nokia Maillefer Automatic Dual Take-up RP-500, 3000 rpm, 500 mm X 375 mm Spools, Accumulator.
Control Cabinet
Test and measurement: Beta LaserMike Capacitance Tester, Sikora Diameter Laser 2010XY
Electric Requirements: 380 Volts, 3 Phase, 50 Hz.
Two (2) Lines available one (1) Left hand and one (1) Right Hand
Shanghai Kingstone Cable & Equipment ( SKS ) Drawing Line with Nokia Extruders and take-up
SKS DA250/17 A, 17 Die Wire drawing, Finish .32 to .4 mm, 40 m/sec Max
Annealer, 7.5 kVA Transformer
Wire Tension Control
Nokia Maillefer MP 60-24D Extruder, 60 mm dia, L/D 24,
Nokia Maillefer MRR30-24D Extruder, 30 mm dia, L/D 24 Vertical
Insulated Wire Diameter 0.64 mm & 0.9 mm
Polyethylene PE (Solid and Foam-Skin)
Cooling Trough 101 m Overall length
Nokia Maillefer Automatic Dual Take-up RP-500, 3000 rpm, 500 mm X 375 mm Spools, Accumulator.
Control Cabinet
Test and measurement: Beta LaserMike Capacitance Tester, Sikora Diameter Laser 2010XY
Electric Requirements: 380 Volts, 3 Phase, 50 Hz.
Two (2) Lines available one (1) Left hand and one (1) Right Hand
TRANSPORTATION AND REEL STORAGE SYSTEM
Nokia Maillefer Robot Reel Handling system. 500 mm diameter X 375 mm width reels from the PE Tandem extrusion lines are automatically removed from the dual spooler and placed in storage, before loading into the SZ Stranding pay-off. Storage capacity 300 reels. (2 available)
SZ STRANDING LINE
Manufacturer Frisch SZ 710/1, 10 Pairs, Max diameter 12 mm, Speed 150 m/min max,
SZ Stranding of each of 10 pairs (2 X 10 Conductor), Lay length 30 to 100 mm
SZ Stranding of 10 pairs Lay length 300 to 800 mm
Yarn Binder, Speed 3000 rpm max
Capstan, 750 mm, 150 m/min max
Nokia Barrel packer type take-up. 750 mm block diameter, Max speed 200 m/min
Four lines available two left hand two right hand
Barrel transport Management System
Barrel Saize: 1250 X 2000 mm, Speed 5 containers per hour. Over head crane span 16.3 meters, Lifting height 2.5 meters.
SZ Twisting and Jelly Filling
Pay-off for Barrels of 10 Pairs. Maximum of 10 Barrels.
SZ Strander Speed 75 m/min
Binding head
Petro-Jelly Filling PZ-40, Max opening 40 mm diameter
Longitudinal Plastic tape applicator
Longitudinal Aluminum-PE applicator
Nokia Maillefer Sheathing Extruder Type: MR 120-24D, 120 mm diameter, 24 L/D, 48 Kw motor
Marking print wheel
Cooling trough 46 meters
Spark ester
Caterpillar Capstan Nokia BA-800. 0 to 100 m/min
Accumulator Horizontal 1000
Length Counter Mechanical
Belt Caterpillar Nokia BA40
Cable Cutter manual
Double Take-up Nokia PVP160
SZ Twisting and Jelly Filling
Pay-off for Barrels of 10 Pairs. Maximum of 5 Barrels.
Butt Welder
SZ Strander Maximum of 50 Pair. Speed 75 m/min
Binding head
Petro-Jelly Filling PZ-40, Max opening 40 mm diameter
Longitudinal Plastic tape applicator
Longitudinal Aluminum-PE applicator
Nokia Maillefer Sheathing Extruder Type: MR 120-24D, 120 mm diameter, 24 L/D, 48 Kw motor
Marking print wheel
Cooling trough 46 meters
Spark ester
Caterpillar Capstan Nokia BA-800. 0 to 100 m/min
Accumulator Horizontal 1000
Length Counter Mechanical
Belt Caterpillar Nokia BA40
Cable Cutter manual
Double Take-up Nokia PVP160
Transportation and Storage System for Cable Reels. 6 Reels/hour. Automatic management system.
Cable Testing: 81 meters to 3000 meters, 120 Pair, Ohm Resistance Mesurements
Rewind Line: Pay-off, Length Counter, Take-up PVP160, 200 m/min max. reel size 1700 X 950 mm
Rewind Line: Pay-off PLP 160, Dielectric Tester, Length Counter, Cable Cutter, Take-up PVP160, 100 m/min max., Max cable diameter 35 mm, reel size 1700 X 950 mm
Support Equipment:
Plastic Granule Processing, Storage and handling. From Tanker transport or Bags to Extruder.
Cooling and filtering System for emulsion.
Aluminum-Polyethylene Tape manufacturing: Pay-off, Extruder 3.5", 28 L/D, Take-up
Slitting line for Aluminum Polyethylene
Grinder for Cable cutting Blades
Hot air extraction
Photos
